SiftAI Smart Table Revolutionizes Produce Sorting with AI Technology
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The SiftAI Smart Table, powered by AI, revolutionizes produce sorting by improving accuracy, increasing throughput, and reducing labor costs for potato processors.
The SiftAI Smart Table, developed by Smart Vision Works, a KPM Analytics brand, is transforming the produce sorting process by using artificial intelligence (AI) to automatically detect and remove foreign objects and sort products efficiently in a single pass. Unlike traditional vision inspection systems, the SiftAI Smart Table leverages advanced AI to offer more accurate results, enabling companies to inspect products and remove contaminants at higher throughputs than ever before.
According to the company, beta customers have reported higher produce profit margins, fewer missed contaminants, and significantly lower labor costs after implementing the system. These benefits make the SiftAI Smart Table a game-changing solution for potato processors and other produce businesses looking to streamline operations while ensuring product quality.
How the SiftAI Smart Table Works
The SiftAI Smart Table is designed to perform precise produce grading by detecting bruises, rot, green discoloration, and other imperfections. The system includes cameras, AI software, a conveyor belt, and automatic ejection mechanisms with dual drop zones: one for foreign materials and one for culls. This setup ensures that only the best-quality potatoes move forward in the process, maximizing efficiency and minimizing waste.
Christopher Bryant, president of the Smart Vision Works AI Division at KPM Analytics, highlights the impact of inaccurate sorting on profitability: “We estimate that up to 20% of potatoes are typically diverted to the wrong value stream, reducing profitability and causing customer satisfaction issues.” With the SiftAI Smart Table, more accurate sorting means fewer produce diversions to lower-value streams, and higher-quality potatoes can command premium prices in the market.
AI-Driven Solutions for Potato Processors
Potato processors face unique challenges every day, from eliminating foreign materials to ensuring product consistency. The SiftAI Smart Table is designed to address these specific needs with AI-powered capabilities that provide enhanced accuracy and efficiency. The system offers solutions for various types of potato processing:
- Chip Potatoes: By removing foreign materials from the process stream in real-time, processors can avoid penalties and chargebacks, delivering a cleaner product to their customers.
- Process Potatoes: The AI system not only eliminates contaminants but also sorts potatoes based on size, defects, and other specifications, ensuring consistent quality.
- Fresh Pack Potatoes: The Smart Table pre-sorts potatoes to reduce overall volume moving through the facility, minimizing the risk of foreign material contamination and delivering only premium potatoes to customers.
These AI-driven solutions are built on 12 years of research and development by AI scientists and over a decade of experience in food sorting applications. The SiftAI Smart Table captures a full digital image of the produce and processes it through a neural network, allowing for precise sorting and detailed data analysis.
Key Benefits of the SiftAI Smart Table
The introduction of the SiftAI Smart Table offers numerous benefits for produce processors looking to improve their operations:
- Higher Throughput: The system’s advanced AI technology enables faster and more accurate sorting, allowing companies to process larger volumes of produce more efficiently.
- Improved Profit Margins: By accurately sorting potatoes into the correct value streams, processors can increase the profitability of their produce by reducing waste and ensuring premium-quality potatoes reach the market.
- Labor Cost Reduction: The automated sorting and foreign material removal capabilities significantly reduce the need for manual labor, lowering operational costs.
- Enhanced Product Quality: The system’s precise grading ensures that only the best-quality potatoes are processed, increasing customer satisfaction and boosting brand reputation.
Availability and Customization
The SiftAI Smart Table is currently available for order, with a lead time of 14-16 weeks. Custom configurations are also available, with options for additional tilt trays and other features to meet specific processing needs. Businesses interested in enhancing their sorting operations with the SiftAI Smart Table can contact the factory for lead times and further details.
Conclusion
The SiftAI Smart Table represents a significant advancement in the produce sorting industry, combining state-of-the-art AI technology with practical solutions for potato processors. By increasing throughput, improving sorting accuracy, and reducing labor costs, the system is poised to revolutionize operations in produce processing facilities. With its ability to ensure consistent product quality and optimize profitability, the SiftAI Smart Table is setting a new standard in AI-driven produce sorting technology.